摘要(yao):以煤為原(yuan)料,采用(yong)不(bu)同的炭(tan)(tan)(tan)化工(gong)藝和不(bu)同的活(huo)化方法制備活(huo)性炭(tan)(tan)(tan),經(jing)過不(bu)同條件的后處理,研制成煤質味(wei)精精制用(yong)粉狀活(huo)性炭(tan)(tan)(tan)。經(jing)山(shan)東菱花味(wei)精廠(chang)現場化驗分析,并與本廠(chang)使用(yong)的木質粉狀活(huo)性炭(tan)(tan)(tan)進行對比試(shi)驗,煤質味(wei)精精制用(yong)粉狀活(huo)性炭(tan)(tan)(tan),碘吸(xi)附值1057mg/g,亞(ya)甲基藍吸(xi)附值235.3mg/g,灰分1.36%,鐵(tie)鹽(yan)0.02%,味(wei)精脫色(se)率(lv)(lv)16.8%,焦糖脫色(se)率(lv)(lv)97.4%,是一種很好的味(wei)精精制用(yong)的煤質粉狀脫色(se)活(huo)性炭(tan)(tan)(tan)。
關于煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)開發研(yan)(yan)究(jiu)(jiu)(jiu),對(dui)很(hen)(hen)(hen)(hen)多人(ren)來(lai)說是(shi)(shi)(shi)不(bu)(bu)以為(wei)然的(de)(de)(de)(de)(de)(de)(de),認為(wei)煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)不(bu)(bu)就(jiu)是(shi)(shi)(shi)將篩余炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)或其它活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)經(jing)過磨粉(fen)(fen)(fen)(fen)(fen)就(jiu)可以獲(huo)得煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)。其實不(bu)(bu)然,這樣的(de)(de)(de)(de)(de)(de)(de)煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan),灰分(fen)(fen)很(hen)(hen)(hen)(hen)高(gao),質(zhi)(zhi)(zhi)量(liang)(liang)較差,只(zhi)能用(yong)(yong)(yong)(yong)(yong)作污水凈化(hua)。在(zai)飲料、食(shi)(shi)品(pin)制(zhi)作行(xing)業(ye),如制(zhi)酒、制(zhi)糖(tang)、味精、制(zhi)藥行(xing)業(ye)等(deng)是(shi)(shi)(shi)找不(bu)(bu)到(dao)用(yong)(yong)(yong)(yong)(yong)途的(de)(de)(de)(de)(de)(de)(de)。而這些(xie)行(xing)業(ye)都是(shi)(shi)(shi)采(cai)用(yong)(yong)(yong)(yong)(yong)木(mu)(mu)(mu)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)。而木(mu)(mu)(mu)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)和煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粒狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)一(yi)樣,也有很(hen)(hen)(hen)(hen)多品(pin)種,如:工(gong)(gong)業(ye)用(yong)(yong)(yong)(yong)(yong)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)、味精脫色用(yong)(yong)(yong)(yong)(yong)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)、糖(tang)用(yong)(yong)(yong)(yong)(yong)脫色粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)、藥用(yong)(yong)(yong)(yong)(yong)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)、針劑用(yong)(yong)(yong)(yong)(yong)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)、大(da)(da)容量(liang)(liang)電容器用(yong)(yong)(yong)(yong)(yong)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)及(ji)燃料電池用(yong)(yong)(yong)(yong)(yong)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)等(deng)。因此,若(ruo)將煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)應用(yong)(yong)(yong)(yong)(yong)到(dao)食(shi)(shi)品(pin)、味精、制(zhi)糖(tang)等(deng)行(xing)業(ye),就(jiu)應該按木(mu)(mu)(mu)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)國家標(biao)準中(zhong)各項技術指(zhi)標(biao)要(yao)(yao)求(qiu)來(lai)研(yan)(yan)究(jiu)(jiu)(jiu)制(zhi)造煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)。若(ruo)照這樣要(yao)(yao)求(qiu),要(yao)(yao)做的(de)(de)(de)(de)(de)(de)(de)研(yan)(yan)究(jiu)(jiu)(jiu)工(gong)(gong)作是(shi)(shi)(shi)很(hen)(hen)(hen)(hen)多的(de)(de)(de)(de)(de)(de)(de)。首先(xian)是(shi)(shi)(shi)原煤(mei)(mei)(mei)(mei)的(de)(de)(de)(de)(de)(de)(de)選擇研(yan)(yan)究(jiu)(jiu)(jiu),其次是(shi)(shi)(shi)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)化(hua)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)化(hua)的(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)藝(yi)(yi)及(ji)工(gong)(gong)藝(yi)(yi)參數的(de)(de)(de)(de)(de)(de)(de)選擇研(yan)(yan)究(jiu)(jiu)(jiu):特(te)別是(shi)(shi)(shi)后(hou)處理(li)(li)的(de)(de)(de)(de)(de)(de)(de)研(yan)(yan)究(jiu)(jiu)(jiu)。由于煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)中(zhong)的(de)(de)(de)(de)(de)(de)(de)灰分(fen)(fen)不(bu)(bu)但比木(mu)(mu)(mu)質(zhi)(zhi)(zhi)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)中(zhong)的(de)(de)(de)(de)(de)(de)(de)灰分(fen)(fen)含量(liang)(liang)高(gao)得多,而且(qie)絕大(da)(da)部(bu)分(fen)(fen)都是(shi)(shi)(shi)礦物質(zhi)(zhi)(zhi)灰分(fen)(fen),比起(qi)(qi)木(mu)(mu)(mu)質(zhi)(zhi)(zhi)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)堿(jian)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)灰分(fen)(fen)處理(li)(li)難得多,如鎘(ge)、鉻、鐵、氯、硫、砷等(deng)元(yuan)素。絕對(dui)不(bu)(bu)能用(yong)(yong)(yong)(yong)(yong)研(yan)(yan)究(jiu)(jiu)(jiu)煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)顆粒活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)概(gai)念(nian)來(lai)完全代替煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)研(yan)(yan)究(jiu)(jiu)(jiu)的(de)(de)(de)(de)(de)(de)(de)概(gai)念(nian),需要(yao)(yao)建(jian)立煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)研(yan)(yan)究(jiu)(jiu)(jiu)的(de)(de)(de)(de)(de)(de)(de)一(yi)整(zheng)套的(de)(de)(de)(de)(de)(de)(de)研(yan)(yan)究(jiu)(jiu)(jiu)方(fang)法和新的(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)藝(yi)(yi),只(zhi)有這樣才能在(zai)煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)開發中(zhong)取得更大(da)(da)的(de)(de)(de)(de)(de)(de)(de)成績(ji),才能建(jian)立起(qi)(qi)煤(mei)(mei)(mei)(mei)質(zhi)(zhi)(zhi)粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)研(yan)(yan)究(jiu)(jiu)(jiu)空間(jian),更好的(de)(de)(de)(de)(de)(de)(de)去占領粉(fen)(fen)(fen)(fen)(fen)狀(zhuang)(zhuang)(zhuang)活(huo)(huo)(huo)(huo)(huo)(huo)(huo)性(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)(xing)炭(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)(tan)的(de)(de)(de)(de)(de)(de)(de)市場。
近年來(lai),由于人們對環境保(bao)護的(de)(de)(de)(de)意識不(bu)斷提(ti)高,對生活(huo)(huo)(huo)質量(liang)和自(zi)然環境要求(qiu)(qiu)愈(yu)來(lai)愈(yu)高,所以(yi)用于環境保(bao)護方面(mian)的(de)(de)(de)(de)活(huo)(huo)(huo)性炭量(liang)也越(yue)(yue)來(lai)越(yue)(yue)多。以(yi)木(mu)材(cai)為(wei)原料(liao)的(de)(de)(de)(de)木(mu)質活(huo)(huo)(huo)性炭生產企(qi)業(ye),由于受(shou)到國(guo)(guo)家封山育林政策的(de)(de)(de)(de)制約,原材(cai)料(liao)來(lai)源日(ri)漸(jian)受(shou)限(xian),而多數(shu)企(qi)業(ye)規(gui)模較(jiao)小,生產設備簡陋,對周邊地區(qu)造成嚴重的(de)(de)(de)(de)空(kong)氣污染和水(shui)污染。因環境不(bu)達(da)標(biao)被關閉的(de)(de)(de)(de)企(qi)業(ye)彼彼皆是。從(cong)目(mu)前(qian)活(huo)(huo)(huo)性炭市場情況(kuang)分(fen)析,粉狀(zhuang)活(huo)(huo)(huo)性炭需求(qiu)(qiu)量(liang)在不(bu)斷提(ti)升(sheng),僅(jin)以(yi)國(guo)(guo)內需求(qiu)(qiu)量(liang)為(wei)例,年需求(qiu)(qiu)量(liang)約為(wei)10萬(wan)噸。而我國(guo)(guo)目(mu)前(qian)粉狀(zhuang)活(huo)(huo)(huo)性炭的(de)(de)(de)(de)年產量(liang)約為(wei)7~8萬(wan)噸,遠(yuan)遠(yuan)滿足不(bu)了國(guo)(guo)民(min)經濟發(fa)展的(de)(de)(de)(de)需求(qiu)(qiu)。因此,開發(fa)研制生產煤質味精脫色用粉狀(zhuang)活(huo)(huo)(huo)性炭是我們急待解決(jue)的(de)(de)(de)(de)任(ren)務之一。
1 原材料來源(yuan)、性能及選擇
以煤(mei)為原(yuan)料制造(zao)味精脫色用粉(fen)狀(zhuang)活性炭(tan),資源豐富,來源廣泛(fan)。現僅選用以下6種不同煤(mei)質為原(yuan)料,進行研制味精脫色用粉(fen)狀(zhuang)活性炭(tan)。6種原(yuan)材(cai)料性能分析下表(biao)1。
表(biao)1 6種不同煤質原材(cai)料成(cheng)分分析
原煤產地及樣品編號 | 揮發分(%) | 灰分(%) |
神府煤田SHAC | 34.98 | 2.64 |
寧夏銀川AgAC | 32.54 | 4.11 |
新疆黑山XHAC | 34.76 | 4.84 |
山西大同DYAC | 33.75 | 3.71 |
新疆松樹頭XSHAC | 35.96 | 1.50 |
太原姚村TYAC | 15.41 | 5.89 |
眾所周(zhou)知(zhi):原(yuan)料(liao)的(de)選擇在活性(xing)炭(tan)制(zhi)造(zao)過程中是影響(xiang)活性(xing)炭(tan)質量(liang)優劣(lie)的(de)關(guan)鍵,它和制(zhi)造(zao)工(gong)藝(yi)相比是主要(yao)因素,但(dan)是原(yuan)料(liao)經過選擇確定后(hou)對工(gong)藝(yi)研(yan)究也就顯得十分必要(yao),所以說原(yuan)料(liao)的(de)選擇和制(zhi)造(zao)工(gong)藝(yi)研(yan)究是非常重(zhong)要(yao)的(de),其工(gong)藝(yi)流程如下(xia)。
從表2看(kan)出:
表2 6種原煤制得的(de)活性(xing)炭的(de)吸附性(xing)能
原煤產地及樣品編號 | 活化料性能 | 后處理活性炭性能 | |||||||
碘吸附值(mg/g) | 亞甲基藍吸附值(mg/g) | 灰分(%) | 鐵含量(%) | 碘吸附值(mg/g) | 亞甲基藍吸附值(mg/g) | 灰分(%) | 鐵含量(%) | ||
神府煤田SHAC | 1065.4 | 227.9 | 6.73 | 0.532 | 993.8 | 235.8 | 3.90 | 0.054 | |
寧夏銀川AgAC | 1143.5 | 263.0 | 8.50 | 0.994 | 1095.1 | 265.4 | 2.20 | 0.057 | |
新疆黑山XHAC | 1175.6 | 295.5 | 6.72 | 1.750 | 1134.8 | 189.2 | 1.81 | 0.039 | |
山西大同DYAC | 1091.5 | 251.0 | 24.00 | 0.811 | 1184.0 | 299.7 | 6.75 | 0.056 | |
新疆松樹頭XSHAC | 906.1 | 157.3 | 5.91 | 0.498 | 855.8 | 155.9 | 1.71 | 0.041 | |
太原姚村TYAC | 466.8 | 157.3 | 23.28 | 1.520 | 460.5 | 155.9 | 2.00 | 0.940 |
1)山西大同煤質(zhi)味精精制用(yong)粉狀(zhuang)活性炭其(qi)碘吸(xi)附值(zhi)、亞甲(jia)基藍吸(xi)附值(zhi)等(deng)都(dou)達到(dao)技術指標要(yao)求,經后處理的碘吸(xi)附值(zhi)、亞甲(jia)基藍吸(xi)附值(zhi)都(dou)有增高趨(qu)勢;
2)其(qi)它地區煤雖有制造味(wei)精(jing)精(jing)制用粉狀(zhuang)活性(xing)(xing)炭的可能性(xing)(xing),但經后處理(li)后其(qi)吸附性(xing)(xing)能有下(xia)降趨勢。因此,大同煤是味(wei)精(jing)精(jing)制用粉狀(zhuang)活性(xing)(xing)炭的較佳原材料之(zhi)一。
2 大同煤(mei)制味精精制用粉狀活性炭(tan)的炭(tan)化(hua)工藝(yi)條件(jian)選擇
2.1 炭化工藝(yi)的選擇(ze)
根(gen)據以上對原材料(liao)的選擇試驗結果(guo),確定(ding)以大同煤為原料(liao)試制味精(jing)精(jing)制用粉狀(zhuang)活性炭。
根據多年(nian)對煤質活(huo)性炭(tan)(tan)的(de)研(yan)究經驗(yan)(yan)證明:炭(tan)(tan)化(hua)(hua)工藝條件是影響活(huo)性炭(tan)(tan)質量優劣的(de)主要因素,其(qi)中有炭(tan)(tan)化(hua)(hua)溫度(du)、炭(tan)(tan)化(hua)(hua)時間(jian)、炭(tan)(tan)化(hua)(hua)升溫速度(du)炭(tan)(tan)化(hua)(hua)通空(kong)氣量等。為了尋找較佳炭(tan)(tan)化(hua)(hua)工藝條件,我(wo)們選(xuan)擇如下(xia)7種不同炭(tan)(tan)化(hua)(hua)工藝條件進行探(tan)索試驗(yan)(yan),7種炭(tan)(tan)化(hua)(hua)工藝流程(cheng)如下(xia),試驗(yan)(yan)結果見表3和(he)圖(tu)1。
表3 大(da)同煤7種(zhong)類(lei)工藝(yi)條件下所得活性炭的(de)性能
炭化工藝編號 | 活化料性能 | 后處理活性炭性能 | ||||||
碘吸附值(mg/g) | 亞甲基藍吸附值(mg/g) | 灰分(%) | 鐵含量(%) | 碘吸附值(mg/g) | 亞甲基藍吸附值(mg/g) | 灰分(%) | 鐵含量(%) | |
DYH-1 | 918.7 | 132.5 | 8.42 | 0.354 | 921.6 | 141.2 | 2.24 | 0.034 |
DYH-2 | 703.0 | - | 6.82 | 0.303 | 709.9 | - | 2.4 | 0.038 |
DYH-3 | 587.0 | - | 6.02 | 0.177 | 565.3 | - | 3.61 | 0.021 |
DYH-4 | 497.3 | - | 6.15 | 0.203 | 484.0 | - | 3.64 | 0.028 |
DYH-5 | 676.3 | - | 6.77 | 0.400 | 753.3 | - | 4.24 | 0.021 |
DYH-6 | 789.4 | - | 8.41 | 0.466 | 791.6 | - | 4.85 | 0.021 |
DYH-7 | 1204.5 | 207.9 | 11.13 | 0.567 | 1055.1 | 202.9 | 8.63 | 0.067 |
由表3可知:
1)炭(tan)化工(gong)藝(yi)條(tiao)件(jian)(jian)不同,所得結果不同,以第7種炭(tan)化工(gong)藝(yi)條(tiao)件(jian)(jian)為佳(jia),所得的活性(xing)炭(tan)性(xing)能好;
2)在以后(hou)的研究中,我(wo)們都采用第7種炭化工藝條件進行炭化。
2.2 活(huo)化工藝的選擇
炭化(hua)(hua)工(gong)藝(yi)條(tiao)件(jian)確定后(hou),進行活(huo)(huo)化(hua)(hua)工(gong)藝(yi)條(tiao)件(jian)研(yan)(yan)究是關(guan)系到活(huo)(huo)性(xing)炭性(xing)能優劣的(de)關(guan)鍵。根(gen)據對煤質活(huo)(huo)性(xing)炭多年研(yan)(yan)究的(de)經驗證明:影響活(huo)(huo)性(xing)炭活(huo)(huo)化(hua)(hua)性(xing)能的(de)因(yin)(yin)素(su)有:活(huo)(huo)化(hua)(hua)溫(wen)度、活(huo)(huo)化(hua)(hua)時間、水蒸氣量、活(huo)(huo)化(hua)(hua)燒(shao)失率等。在這些因(yin)(yin)素(su)中活(huo)(huo)化(hua)(hua)燒(shao)失率是主要(yao)影響因(yin)(yin)素(su),所以我們(men)對其它影響因(yin)(yin)素(su)沒有作更多的(de)研(yan)(yan)究,只對不同(tong)燒(shao)失率作了較為詳細(xi)的(de)探(tan)索(suo),試(shi)驗結(jie)果見表(biao)4。
表4 大同(tong)煤(mei)制活性(xing)炭燒(shao)失(shi)率對活性(xing)炭性(xing)能的影(ying)響
樣品編號 | 燒失率(%) | 碘吸附值(mg/g) | 亞甲基藍吸附值(mg/g) | 灰分(%) | 鐵含量(%) |
DH-1AC | 50 | 865.8 | 150.0 | 10.90 | 0.154 |
DYAC-8 | 53 | 1097.9 | 243.3 | 21.00 | 0.562 |
DYAC-7 | 58 | 1120.5 | 253.3 | 16.60 | 0.313 |
DYAC-9 | 60 | 1150.4 | 289.9 | 14.32 | 0.385 |
DYAC-12 | 62 | 1181.4 | 298.7 | 15.08 | 0.310 |
DYAC-14 | 66 | 1131.6 | 280.4 | 16.04 | 0.580 |
DH-2AC | 70 | 1033.0 | 230.7 | 25.50 | 0.852 |
由(you)試(shi)驗結果看出:
1)在沒有做后處理的條件下,活化燒失率控制(zhi)在60%~65%之間。活性炭的碘吸附(fu)(fu)值和亞甲基藍吸附(fu)(fu)值均(jun)達(da)到味精(jing)精(jing)制(zhi)用粉狀活性炭指標要求;
2)以后(hou)的工作重點就是(shi)進行后(hou)處理降低活性炭的灰(hui)分含量和鐵含量。
在后處理試驗過程中,我(wo)們做(zuo)了如(ru)下幾項(xiang)試驗研究工(gong)作:
1 )不同酸濃(nong)度選擇(ze)試(shi)驗;
2)不同堿濃度選擇(ze)試驗;
3)不同(tong)水洗溫度選(xuan)擇(ze)試驗;
4)不同煮沸(fei)時間選擇(ze)試驗;
5)不同用(yong)水(shui)量(liang)試驗;
6)不(bu)同除鐵劑用量選擇(ze)試驗。
通過(guo)上(shang)述(shu)試驗(yan)選出較佳(jia)工藝條(tiao)件如下:
1)酸濃度為3%~5%;
2)堿濃度(du)為10%~20%;
3)水洗溫度為95~120℃;
4)煮沸(fei)時間為2h;
5)用(yong)水量(liang)為炭(tan)量(liang)的50~70倍;
6)除(chu)鐵(tie)劑用量(liang)(liang)為炭量(liang)(liang)的0.2%~0.4%。
綜(zong)合(he),上述各項較佳條(tiao)件對大同(tong)煤(mei)(mei)質(zhi)粉狀(zhuang)活性炭進行后(hou)處(chu)理,大同(tong)煤(mei)(mei)質(zhi)粉狀(zhuang)活性炭后(hou)處(chu)理后(hou)的性能為:碘(dian)吸附值1057.8mg/g,亞甲(jia)基藍(lan)吸附值235.3mg/g,灰分(fen)1.36%,鐵鹽(yan)含(han)量(liang)0.02%,味精脫(tuo)色(se)率16.8%,透光率63%,焦(jiao)糖脫(tuo)色(se)率97.40%。
鐵鹽含量、味(wei)精脫(tuo)色率、透(tou)光率均在(zai)山東菱花味(wei)精廠質(zhi)量檢驗(yan)(yan)處化驗(yan)(yan)室進行(xing)化驗(yan)(yan)。
3 結論
大同煤通(tong)過炭化活(huo)化、后處理的(de)工藝條(tiao)件(jian)(jian)選擇(ze),在較佳(jia)條(tiao)件(jian)(jian)下,制得(de)的(de)味精精制用(yong)活(huo)性(xing)炭完全能夠(gou)符合國(guo)標(biao)GB/T 13803-1-1999中所規(gui)定的(de)味精用(yong)活(huo)性(xing)炭的(de)各項指標(biao)。